Go Back   Sportbike Addicts | Two Wheels... Our Drug of Choice > The Garage - Tech Talk > Two Smokes
FAQ Members List Member Gallery Calendar Today's Posts Donate
Reply
 
Thread Tools Display Modes

Old 03-25-2008, 12:00 PM   #31
Kennedy
Cake Cop
 
Kennedy's Avatar
 
Kennedy is offline
Join Date: May 2005
Location: Central NJ
Posts: 2,042
Send a message via AIM to Kennedy
Default

They look pretty.
__________________
Christopher




THE WICKED FLEE WHEN NO MAN PURSUETH BUT THE RIGHTEOUS ARE BOLD AS A LION
  Reply With Quote

Old 03-25-2008, 02:56 PM   #32
carl_g
 
carl_g is offline
Join Date: May 2005
Location: nj
Posts: 1,947
Send a message via AIM to carl_g Send a message via Yahoo to carl_g
Default

Cool pics..you can see the cross hatches from the honing.. looks good man!
__________________



OCCR
RIP AJ600M
  Reply With Quote

Old 03-25-2008, 03:14 PM   #33
IrocRob
Throttle Lock
 
IrocRob's Avatar
 
IrocRob is offline
Join Date: Jun 2005
Posts: 1,437
Default

Nice Ken - Be certain that the port edges are not sharp.
They look like they are good to go but verify that just to be sure.
It's hard to tell from the pictures.

I made that mistake once and had a piston ring shatter
on the sharp edge of a transfer port after building up an
entire Kawasaki 100 from scavenged parts back when I
was about 12...I remember thinking:
"What the hell just happened? oh well, it's still running so it can't be that bad."
__________________

...Life, Liberty, and the Pursuit of Maximum Speed...
  Reply With Quote

Old 03-25-2008, 03:39 PM   #34
NYCSTRIPES
Meatball's Daddy
 
NYCSTRIPES's Avatar
 
NYCSTRIPES is offline
Join Date: Oct 2005
Location: Queens, NY
Posts: 1,754
Default

Rob
it was the first thing I checked when the barrels came back. They did a good job of dressing the edges of the ports.
thanks
Ken

__________________
2003 TL1000R #489
1998 Valkyrie cruiser

No man's life, liberty, or property are safe while the legislature is in session....-Mark Twain
  Reply With Quote

Old 04-30-2008, 09:38 PM   #35
FDNYDANO18
Lieutenant Dan
 
FDNYDANO18's Avatar
 
FDNYDANO18 is offline
Join Date: Apr 2006
Location: Queens ,NY
Posts: 664
Default

Ay,
You start puttin her back together yet?
__________________
Whattayagothttp://sportbikeaddicts.com/forums/image.php?type=sigpic&userid=445&dateline=12315205  80
]
  Reply With Quote

Old 05-01-2008, 11:09 AM   #36
NYCSTRIPES
Meatball's Daddy
 
NYCSTRIPES's Avatar
 
NYCSTRIPES is offline
Join Date: Oct 2005
Location: Queens, NY
Posts: 1,754
Default

today it begins..
__________________
2003 TL1000R #489
1998 Valkyrie cruiser

No man's life, liberty, or property are safe while the legislature is in session....-Mark Twain
  Reply With Quote

Old 05-01-2008, 04:19 PM   #37
NYCSTRIPES
Meatball's Daddy
 
NYCSTRIPES's Avatar
 
NYCSTRIPES is offline
Join Date: Oct 2005
Location: Queens, NY
Posts: 1,754
Default

Got the motor completed today, just have to pressure test it. I put in a new clutch cover, new heads, replated cylinders, new pistons, bearings and some other stuff.
If I get the pressure testing done soon, I will fire it up and get it ready for the next track day.
Ken
__________________
2003 TL1000R #489
1998 Valkyrie cruiser

No man's life, liberty, or property are safe while the legislature is in session....-Mark Twain

Last edited by NYCSTRIPES; 05-01-2008 at 07:21 PM..
  Reply With Quote

Old 05-12-2008, 04:24 PM   #38
NYCSTRIPES
Meatball's Daddy
 
NYCSTRIPES's Avatar
 
NYCSTRIPES is offline
Join Date: Oct 2005
Location: Queens, NY
Posts: 1,754
Default

Update.
I just got finished pressure testing the motor.
I have the left cylinder holding pressure at 6PSI. THe intake manifold was leaking air and it took a little while to find the leak. Now its A-OK.
The right one (forward cylinder) is leaking air into the cooling system. I pulled the head and re-sealed everything and checked the o-rings. Everything looked OK, but it still leaks. I have to pull the barrel now and check the base gasket to see that there is adequate sealant on the case/underside of the barrel.

I was also sent the wrong heads and I had to return them to RSCYCLES.com for an exchange. While I was at it, I ordered the replacements to be from a 2000 TZ125 and I am having Roland Cushway machine them for the TZ250. Looking forward to getting those installed on the motor at the next top end rebuild.

Tomorrow morning, I will be pulling the barrels again and re-checking the base gaskets and applying a little more Yamabond to everything. Sucks that I ran out of time today I have to head into work now. I am hoping that this takes care of the air leak. I would like to get the motor back into the bike this week so I can have my 250cc lawn mower back on the track soon.

Ken
__________________
2003 TL1000R #489
1998 Valkyrie cruiser

No man's life, liberty, or property are safe while the legislature is in session....-Mark Twain

Last edited by NYCSTRIPES; 05-12-2008 at 04:27 PM..
  Reply With Quote

Old 05-12-2008, 08:26 PM   #39
carl_g
 
carl_g is offline
Join Date: May 2005
Location: nj
Posts: 1,947
Send a message via AIM to carl_g Send a message via Yahoo to carl_g
Default

Quote:
Originally Posted by NYCSTRIPES View Post
Update.
I just got finished pressure testing the motor.
I have the left cylinder holding pressure at 6PSI. THe intake manifold was leaking air and it took a little while to find the leak. Now its A-OK.
The right one (forward cylinder) is leaking air into the cooling system. I pulled the head and re-sealed everything and checked the o-rings. Everything looked OK, but it still leaks. I have to pull the barrel now and check the base gasket to see that there is adequate sealant on the case/underside of the barrel.

I was also sent the wrong heads and I had to return them to RSCYCLES.com for an exchange. While I was at it, I ordered the replacements to be from a 2000 TZ125 and I am having Roland Cushway machine them for the TZ250. Looking forward to getting those installed on the motor at the next top end rebuild.

Tomorrow morning, I will be pulling the barrels again and re-checking the base gaskets and applying a little more Yamabond to everything. Sucks that I ran out of time today I have to head into work now. I am hoping that this takes care of the air leak. I would like to get the motor back into the bike this week so I can have my 250cc lawn mower back on the track soon.

Ken
It will be all worth it in the end!
I am pulling mine apart tonight... new bottom end is needed I fear.
__________________



OCCR
RIP AJ600M
  Reply With Quote

Old 05-13-2008, 02:43 PM   #40
NYCSTRIPES
Meatball's Daddy
 
NYCSTRIPES's Avatar
 
NYCSTRIPES is offline
Join Date: Oct 2005
Location: Queens, NY
Posts: 1,754
Default

Turned out to be my front cylinder base gasket. Some high heat silicone and that was it.
All buttoned up and ready to re-install.
Ken
__________________
2003 TL1000R #489
1998 Valkyrie cruiser

No man's life, liberty, or property are safe while the legislature is in session....-Mark Twain
  Reply With Quote

Old 05-13-2008, 03:26 PM   #41
FDNYDANO18
Lieutenant Dan
 
FDNYDANO18's Avatar
 
FDNYDANO18 is offline
Join Date: Apr 2006
Location: Queens ,NY
Posts: 664
Default

Nice one Ken!

Ride it well and in good health!
ps: wish I was going this weekend
__________________
Whattayagothttp://sportbikeaddicts.com/forums/image.php?type=sigpic&userid=445&dateline=12315205  80
]
  Reply With Quote

Old 05-13-2008, 05:16 PM   #42
Cakes206
The Solution
 
Cakes206's Avatar
 
Cakes206 is offline
Join Date: May 2005
Location: New Joisey
Posts: 8,105
Send a message via AIM to Cakes206
Default

Nice work Ken, can't wait to see this thing in action
__________________


Character is who you are when no one is looking.

The more you sweat in practice, the less you bleed in battle.
  Reply With Quote

Old 05-13-2008, 05:50 PM   #43
NYCSTRIPES
Meatball's Daddy
 
NYCSTRIPES's Avatar
 
NYCSTRIPES is offline
Join Date: Oct 2005
Location: Queens, NY
Posts: 1,754
Default

I got the motor re-installed. I have to clean the carbs and set the ignition timing in the morning. Looking to fire it up tomorrow.


Ken
__________________
2003 TL1000R #489
1998 Valkyrie cruiser

No man's life, liberty, or property are safe while the legislature is in session....-Mark Twain
  Reply With Quote

Old 05-13-2008, 05:51 PM   #44
NYCSTRIPES
Meatball's Daddy
 
NYCSTRIPES's Avatar
 
NYCSTRIPES is offline
Join Date: Oct 2005
Location: Queens, NY
Posts: 1,754
Default

Quote:
Originally Posted by FDNYDANO18 View Post
Nice one Ken!

Ride it well and in good health!
ps: wish I was going this weekend
Thanks.
I am headed out with Jeff Quinn Saturday. Hitting the Boxing match in Jersey City on the way home. My brother is fighting in a charity bout there. Oh and clear out yout AOL mailbox ..emails have been getting kicked back for over a week.

Ken
__________________
2003 TL1000R #489
1998 Valkyrie cruiser

No man's life, liberty, or property are safe while the legislature is in session....-Mark Twain
  Reply With Quote

Old 05-13-2008, 08:29 PM   #45
JimRBlue
Throttle Lock
 
JimRBlue's Avatar
 
JimRBlue is offline
Join Date: Nov 2005
Location: Phillipsburg
Posts: 1,590
Send a message via AIM to JimRBlue Send a message via MSN to JimRBlue Send a message via Yahoo to JimRBlue
Default

I must say this is quite the interesting post! Never owned a 2 stroke nor realized the amount of work that can be involved with them. Excellent thread!
__________________




[Today 07:41 PM] John217: wait till next season when i BLOW YOU ALL!

[Today 08:28 PM] Jase: i would put my fav. strap-on around the triples and hold on for life

[Today 08:39 PM] landshark: if you are confortable putting your head on someones leg then go for it

2003 Yamaha FZ1
Micron Scorched Titanium Slip-On
Sport tech blue Chrome
Greggs's Flushmount LED
JMV Bodyworks Undertail


2006 YZF R6
Dr X Kit X-treme Undertail
VFX Pivot Plate kit
Pazzo Shorties - black/gold
Puig Race Screen - Black
520 Conversion
  Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump



All times are GMT -4. The time now is 08:57 PM.
 

vBulletin skin developed by: eXtremepixels
Powered by vBulletin® Version 3.8.2
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.